Elevating Crane Safety and Efficiency at L&T Hazira

At L&T Hazira, we’ve revolutionized crane operations by implementing an intelligent monitoring system that ensures both safety and efficiency. This cutting-edge solution provides real-time tracking, advanced alerts, and detailed analysis, setting a new benchmark for crane management.

Key Features of Our Crane Monitoring System

1. Real-Time Monitoring and Alerts

Our system tracks crane movements live on an intuitive web dashboard. It raises alarms and triggers alerts when safety locks are bypassed, actively preventing potential accidents and ensuring compliance with safety protocols.

2. Monitoring Crane Motor VFD Parameters

By continuously monitoring the Variable Frequency Drive (VFD) parameters of crane motors, the system ensures optimal operation, reducing wear and tear and improving overall efficiency.

3. Advanced Anti-Collision Technology

Safety is further enhanced by implementing innovative anti-collision mechanisms. These systems proactively prevent crane collisions, minimizing risks in high-activity zones.

4. LimeCore Pro: The Gateway to Efficiency

The LimeCore Pro is a custom made device acts as the backbone of the system. It collects data, relays it seamlessly, and issues alarms when predefined thresholds are crossed. This ensures a robust and reliable data flow for effective monitoring.

5. Custom Web Dashboard for Analysis

The data is presented on a custom-built web application, offering detailed insights and analytics. The user-friendly interface empowers operators to make informed decisions, track key performance indicators, and maintain comprehensive logs.

What We Achieved

Our crane monitoring system at L&T Hazira delivers:

• Enhanced Safety: Reduced accident risks through proactive alerts and safety lock monitoring.
• Improved Efficiency: Optimized crane operations with real-time data analysis and VFD monitoring.
• Seamless Analysis: A custom web dashboard for in-depth data visualization and decision-making.

How We Achieved It

1. Real-Time Data Tracking: The crane’s motor VFD parameters are monitored continuously to ensure optimal operation.
2. Anti-Collision Mechanism: Advanced technologies were employed to prevent collisions, safeguarding equipment and personnel.
3. Data Processing with LimeCore Pro: Acting as a gateway, the LimeCore Pro device relayed critical data and raised alarms, ensuring real-time responsiveness.
4. Custom Web Dashboard: The data was beautifully presented on a custom-built dashboard, designed for intuitive analysis and actionable insights.

A Glimpse of the UI

The application’s web dashboard is at the heart of this system, showcasing:

• Real-Time Crane Movement: Operators can visualize crane movements in real-time on an interactive map.
• Alerts and Alarms Panel: Immediate notifications for safety lock violations and critical events.
• Comprehensive Analytics: Graphical representation of key metrics like motor performance, utilization, and safety incidents.
• User-Friendly Design: The UI is designed with simplicity and functionality in mind, ensuring ease of use for all operators.

Conclusion

The crane monitoring system at L&T Hazira exemplifies how technology can transform traditional operations. By integrating real-time monitoring, advanced safety mechanisms, and a user-centric dashboard, we’ve created a solution that enhances both safety and efficiency. This innovation is a testament to our commitment to leveraging technology for industrial excellence.